By LUKE RAMSETH / ORIGINALLY POSTED HERE IN THE ORANGE COUNTY REGISTER
Mark Ranauro planted five sequoia tree saplings in his narrow Laguna Niguel backyard in 1987. It was the year he moved into the house and the same year his son Kyle was born.
Decades later, they’ve grown from just above eye level to more than 50 feet tall, massive shade-providers that loom over his two-story suburban home just off Niguel Road. Ranauro’s backyard feels more Pacific Northwest than Orange County. One sequoia tops out at 65 feet, he said.
“They are like our kids,” Ranauro said of the trees. “It really hurt when we had to cut the first one down.”
When he called an arborist to have a second tree removed earlier this summer – a few dead branches threatened his neighbor’s property – he had a decision to make: He could have the arborist haul it away, or he could keep it. Build something with it.
“I was like, ‘Wow, this is an amazing tree,’” Ranauro said. “Wouldn’t it be cool to make it into a piece of furniture?”’
He held onto the most valuable part – a 10-foot, 1,500-pound trunk section now cut up into a stack of 45 boards drying in his garage. He has plans to build a dining room table.
With his project, Ranauro joined a growing push to recycle downed urban trees in Orange County – diverting wood waste from the mulcher or landfill.
Several businesses and organizations including Anaheim-based West Coast Arborists, Woodhill Firewood in Irvine and the Orange County Woodworkers Association have latched onto the trend.
“I’d like to promote it,” Ranauro said. “There’s not as many as up in NorCal, but you’ve still got a lot of great trees down here.”
CHOPPING IT UP
Some of the prettiest wood found in Orange County comes from trees like American elm, magnolia, red gum eucalyptus and black walnut, said John Dominguez, who heads up a year-old partnership between Woodhill Firewood and West Coast Arborists.
Dominguez is happy to do smaller jobs, like cutting Ranauro’s sequoia trunk into boards, but the focus of his Irvine operation is decidedly large scale.
West Coast Arborists contracts with 250 cities, including several Orange County municipalities. Some 600 tons of wood waste is processed daily at Woodhill Firewood off Bake Parkway.
Some branches are mulched; some turned into firewood. There’s even a resident chainsaw artist, John Mahoney, who operates on one corner of the Woodhill lot.
But often the more desirable pieces – the thick tree trunks like Ranauro’s – are placed in a wood kiln for drying, and later built into items like picnic benches, Dominguez said. Sometimes they’re even sold back to cities where the trees originally came from.
The idea to turn downed urban trees into lumber or artwork isn’t new.
“Woodworkers have always used scrap. They’ve always used what they can for free,” said James Santhon, president of the 230-member Orange County Woodworkers Association.
Dominguez said for a time the California Department of Forestry and Fire Protection even had a program where it lent sawmills and wood kilns to anyone who wanted to try milling.
“They wanted municipalities and companies to draw up proposals to divert wood waste from landfills,” he said.
Only more recently, however, has the urban wood recycling program taken off. Woodhill Firewood’s kiln and woodshop are humming – Dominguez recently sold eight picnic tables to the city of Santa Monica, and several outdoor benches made of recycled wood are soon headed to Petaluma, in Northern California.
Plenty of furniture makers and hobbyists call up Dominguez to have a log cut or buy wood for a project, and he hopes to make connections with more. But he warns the tree-to-table type projects aren’t for everyone.
“It’s not just cut down a tree, cut it up and make something,” he said.
Ranauro realized the challenges immediately: It cost $2,000 to have the sequoia carefully cut down, piece by piece, and another $150 for Dominguez to mill it.
Moving the trunk out of his backyard took an afternoon and a small army. They had to roll, pry and jack it up and around his deck, then his gate, and into the front where it could be loaded into a truck and shipped off to the sawmill.
Now, he’ll have to wait more than a year to start construction on the table while the boards dry out in his garage. The moisture content of a fresh log can be as much as 85 percent, Dominguez said, but for woodworking, it needs to be less than 10 percent.
Ranauro has little woodworking experience, outside of a high school woodshop class. But growing up in Lewiston, Maine, a paper mill town, he remembers watching his grandfather collect log remnants from the mill in his truck, and bring them home to his downstairs workshop.
“Everything in the house he made,” Ranauro said. “So I had a fascination with it, even though I never learned how to do it.”
The lengthy process doesn’t scare off some of the avid craftsmen of the Orange County Woodworkers Association, said Larry Marley, the club’s public affairs director. The roar of a chainsaw is enough to get them excited. It’s a sound that club members have dubbed the “call of the wild.”
“They jump in their truck, and go see if they’re cutting down something good,” Marley said.
Other times, residents reach out to the club, Marley said, to see if members want the wood from a tree they’re taking down.
Club members sometimes haul it away for free, before making bowls, toys or furniture with it. Last week, Marley sent out an email informing members of some choice-looking logs sitting in front of a San Clemente house.
Orange County’s “huge variety of trees,” many of them imported from all over the country, make it a special place for woodworkers who are passionate about recycling urban wood, Marley said.
For Ranauro, there is plenty of time to research construction techniques and think about what to do with the numerous sequoia slabs piled in his garage. He left the bark on some edges, for the rustic-looking dining room table he plans to build. His son says he will weld together some metal legs for it.
His friends, co-workers and neighbors have offered ideas for other projects. Apparently there’s something romantic about the closed-loop recycling of a sequoia tree.
“The gal across the street says, ‘Hey, I’d love a cutting board,’” Ranauro said. “Everybody wants a piece of it.”
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1. Select and cut
Utilizing recycled wood is increasingly popular, and craftsmen and hobbyists in the Orange County Woodworkers Association are always on the hunt for unique tree species.
Moving massive branches and logs to the sawmill is an arduous process. Renauro’s 10-foot 1,500 pound sequoia log required car jacks and lots of manpower to move.
Woodworkers can have their more pristine tree trunks and wood cut into planks at Woodhill Firewood in Irvine. The operation has a saw and wood kiln — even its own resident chainsaw artist, John Mahoney.
Unless you have a kiln to speed the process, drying out “green” wood can take anywhere from one to three years, depending on moisture content. If utilized too soon, the wood can warp and crack as it continues to dry.
5. Build it
Ranauro plans to build a dining room table, while some OCWA craftsmen often create smaller items like bowls and toys from recycled wood.Social tagging: Chainsaw Carving > recycled trees > recycling trees > slabs for table > upcyling tree > wood furniture > woodcarving